Formular One part before and after post processing
PRODUCTS

We can always offer you the right solution!

Case Studies

The utilized 3D printing method, the material and the finishing task at hand determine, which post processing technology must be chosen to achieve optimum results. Whether the task involves the removal of support structures and powder, surface smoothing, surface homogenization and polishing, whether the parts are made from plastic or metal, whether SLM-/DMLM-/DMLS-, PolyJet-, MJF-, FDM-/FFF print systems are used - we at AM Solutions can offer you the perfect solution for your specific requirements. We will be happy to assist you!

Brackets and hinge mechanism

PA1212 raw part PA1212 clean part

Raw part

  • Material: PA1212
  • Layer thickness: 0,05 mm
  • Ra: 10 µm

Processing step 1

  • Pre-cleaning (manual processing)
  • Processing time: 30 min

Processing step 2

  • Cleaning and surface treatment
  • Machine: AM Solutions S1
  • Processing time: 14 min
  • Ra: 4,43 μm

Vacuum tip

PA12 raw part PA12 clean part

Raw part

  • Material: PA12
  • Unpack: Automatic unpacking station HP/AM Solutions
  • Layer thickness: 90 µm

Processing step 1 „Grey unrefined“ finish

  • Machine: AM Solutions S1
  • Processing time: 15 min

Processing step 2 “MarketReady - Dyed Black“ finish

  • Machine: AM Solutions S1
  • Dyeing: Girbau DY130 - Black dye
  • Processing time: 60 min

Stethoscope

Blue resin raw part Blue resin clean part

Raw part:

  • Material: Blue resin

Processing step 1

  • Machine: AM Solutions M1 Basic
  • Processing time: 15 h
  • Processing result: smoothed

Processing step 2

  • Machine: AM Solutions M1 Basic
  • Processing time: 14 h
  • Processing result: polished

 

Raw part

  • Material: White SLA resin

Processing step 1

  • Machine: AM Solutions M1 Basic
  • Processing time: 7 h
  • Processing result: smoothed

Processing step 2

  • Machine: AM Solutions M1 Basic
  • Processing time: 14 h
  • Processing result: polished

Demo part

VeroClear raw part VeroClear clean part

Raw part

  • Material: VeroClear
  • Layer thickness: 32 μm

Processing step 1

  • Machine: AM Solutions C1
  • Processing time: 2 h
  • Processing result: support removal

Processing step 2

  • Machine: AM Solutions M1 Basic
  • Processing time: 8 h
  • Processing result: polished

Component of a F1 car

Raw part

  • Material: PIV

Processing step 1

  • Pre-cleaning (manual processing)
  • Processing time: 10 min

Processing step 2

  • Machine: AM Solutions S1
  • Processing time: 3 min

Demo part

Plastic part made of PA12 with powder adhesion Cleaned plastic part made of PA1212

Raw part

  • Material: PA12
  • Unpack: Automatic unpacking station HP / AM Solutions
  • Layer thickness: 90 µm

Processing step 1 „Grey unrefined“ finish

  • Machine: AM Solutions S1
  • Processing time: 15 min

Processing step 2 “MarketReady - Dyed Black“ finish

  • Machine: AM Solutions S1
  • Dyeing: Girbau DY130 - Black dye
  • Processing time: 60 min

Turbine segment

Inconel 718 turbine blade raw Inconel 718 turbine blade finished
  • Material: Inconel 718
  • Machine: AM Solutions M3 /Dlyte100
  • Processing time M3: 16 h
  • Processing time DLyte: 30 min
  • Layer thickness: 40 µm
  • Before: Ra 7,2 µm
  • After: Ra 0,16 µm

Demo part

Aluminium (AlSi10Mg) raw part Aluminium (AlSi10Mg) clean part

Raw part

  • Material: Aluminium (AlSi10Mg)
  • Layer thickness: 40 μm
  • Ra: 11,24 μm

Processing step 1

  • Machine: AM Solutions S1 Wet
  • Processing time: 6 min

Processing step 2

  • Machine: AM Solutions S1 Wet
  • Processing time: 2 min
  • Ra: 4,43 μm

Jet engine exhaust

Jet engine exhaust (316L) raw Jet engine exhaust (316L) finished

Raw part

  • Material: 316L
  • Ra: 11 µm

Processing step 1

  • Machine: AM Solutions S1
  • Processing time: 5 min
  • Processing result: grinded

Processing step 2

  • Machine: AM Solutions M1 Basic
  • Processing time: 26 h
  • Processing result: polished

Processing step 3

  • Machine: AM Solutions M1 Basic
  • Processing time: 26 h
  • Ra: 1,2 µm

Powder suction nozzle

Powder suction nozzle (316L) raw Powder suction nozzle (316L) finished

Raw part

  • Material: 316L
  • Ra: 11 µm

Processing step 1

  • Machine: AM Solutions S1
  • Processing time: 5 min
  • Processing result: grinded

Processing step 2

  • Machine: AM Solutions M1 Basic
  • Processing time: 26 h
  • Processing result: polished

Processing step 3

  • Machine: AM Solutions M1 Basic
  • Processing time: 26 h
  • Ra: 1,2 µm

Damper

Damper (Aluminium) raw Damper (Aluminium) finished
  • Material: Aluminium
  • Layer thickness: 40 µm
  • Machine: AM Solutions M3
  • Processing time: 17,5 h
  • Before: Ra 16 µm
  • After: Ra 1,1 µm

Watch case

Watch case (Titan) raw Watch case (Titan) finished
  • Material: Titan
  • Layer thickness: 40 µm
  • Machine: DLyte10l+Ti
  • Processing time: 6 h
  • Ra before: 10.3 µm
  • Ra after: 0.9 µm

Challenge us and send us your benchmarks. The result will excite you!

Moritz Beck
Moritz Beck

Development Manager AM Solutions

info@solutions-for-am.com