Case Studies
The utilized 3D printing method, the material and the finishing task at hand determine, which post processing technology must be chosen to achieve optimum results. Whether the task involves the removal of support structures and powder, surface smoothing, surface homogenization and polishing, whether the parts are made from plastic or metal, whether SLM-/DMLM-/DMLS-, PolyJet-, MJF-, FDM-/FFF print systems are used - we at AM Solutions can offer you the perfect solution for your specific requirements. We will be happy to assist you!
Brackets and hinge mechanism
Raw part
- Material: PA1212
- Layer thickness: 0,05 mm
- Ra: 10 µm
Processing step 1
- Pre-cleaning (manual processing)
- Processing time: 30 min
Processing step 2
- Cleaning and surface treatment
- Machine: AM Solutions S1
- Processing time: 14 min
- Ra: 4,43 μm
Vacuum tip
Raw part
- Material: PA12
- Unpack: Automatic unpacking station HP/AM Solutions
- Layer thickness: 90 µm
Processing step 1 „Grey unrefined“ finish
- Machine: AM Solutions S1
- Processing time: 15 min
Processing step 2 “MarketReady - Dyed Black“ finish
- Machine: AM Solutions S1
- Dyeing: Girbau DY130 - Black dye
- Processing time: 60 min
Stethoscope
Raw part:
- Material: Blue resin
Processing step 1
- Machine: AM Solutions M1 Basic
- Processing time: 15 h
- Processing result: smoothed
Processing step 2
- Machine: AM Solutions M1 Basic
- Processing time: 14 h
- Processing result: polished
Raw part
- Material: White SLA resin
Processing step 1
- Machine: AM Solutions M1 Basic
- Processing time: 7 h
- Processing result: smoothed
Processing step 2
- Machine: AM Solutions M1 Basic
- Processing time: 14 h
- Processing result: polished
Demo part
Raw part
- Material: VeroClear
- Layer thickness: 32 μm
Processing step 1
- Machine: AM Solutions C1
- Processing time: 2 h
- Processing result: support removal
Processing step 2
- Machine: AM Solutions M1 Basic
- Processing time: 8 h
- Processing result: polished
Component of a F1 car
Raw part
- Material: PIV
Processing step 1
- Pre-cleaning (manual processing)
- Processing time: 10 min
Processing step 2
- Machine: AM Solutions S1
- Processing time: 3 min
Demo part
Raw part
- Material: PA12
- Unpack: Automatic unpacking station HP / AM Solutions
- Layer thickness: 90 µm
Processing step 1 „Grey unrefined“ finish
- Machine: AM Solutions S1
- Processing time: 15 min
Processing step 2 “MarketReady - Dyed Black“ finish
- Machine: AM Solutions S1
- Dyeing: Girbau DY130 - Black dye
- Processing time: 60 min
Turbine segment
- Material: Inconel 718
- Machine: AM Solutions M3 /Dlyte100
- Processing time M3: 16 h
- Processing time DLyte: 30 min
- Layer thickness: 40 µm
- Before: Ra 7,2 µm
- After: Ra 0,16 µm
Demo part
Raw part
- Material: Aluminium (AlSi10Mg)
- Layer thickness: 40 μm
- Ra: 11,24 μm
Processing step 1
- Machine: AM Solutions S1 Wet
- Processing time: 6 min
Processing step 2
- Machine: AM Solutions S1 Wet
- Processing time: 2 min
- Ra: 4,43 μm
Jet engine exhaust
Raw part
- Material: 316L
- Ra: 11 µm
Processing step 1
- Machine: AM Solutions S1
- Processing time: 5 min
- Processing result: grinded
Processing step 2
- Machine: AM Solutions M1 Basic
- Processing time: 26 h
- Processing result: polished
Processing step 3
- Machine: AM Solutions M1 Basic
- Processing time: 26 h
- Ra: 1,2 µm
Powder suction nozzle
Raw part
- Material: 316L
- Ra: 11 µm
Processing step 1
- Machine: AM Solutions S1
- Processing time: 5 min
- Processing result: grinded
Processing step 2
- Machine: AM Solutions M1 Basic
- Processing time: 26 h
- Processing result: polished
Processing step 3
- Machine: AM Solutions M1 Basic
- Processing time: 26 h
- Ra: 1,2 µm
Damper
- Material: Aluminium
- Layer thickness: 40 µm
- Machine: AM Solutions M3
- Processing time: 17,5 h
- Before: Ra 16 µm
- After: Ra 1,1 µm
Watch case
- Material: Titan
- Layer thickness: 40 µm
- Machine: DLyte10l+Ti
- Processing time: 6 h
- Ra before: 10.3 µm
- Ra after: 0.9 µm