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Case Studies

The utilized 3D printing method, the material and the finishing task at hand determine, which post processing technology must be chosen to achieve optimum results. Whether the task involves the removal of support structures and powder, surface smoothing, surface homogenization and polishing, whether the parts are made from plastic or metal, whether SLM-/DMLM-/DMLS-, PolyJet-, MJF-, FDM-/FFF print systems are used - we at AM Solutions can offer you the perfect solution for your specific requirements. We will be happy to assist you!

Brackets and hinge mechanism

Raw part

  • Material: PA1212
  • Layer thickness: 0,05 mm
  • Ra: 10 µm

Processing step 1

  • Pre-cleaning (manual processing)
  • Processing time: 30 min

Processing step 2

  • Cleaning and surface treatment
  • Machine: AM Solutions S1
  • Processing time: 14 min
  • Ra: 4,43 μm

Vacuum tip

Raw part

  • Material: PA12
  • Unpack: Automatic unpacking station HP/AM Solutions
  • Layer thickness: 90 µm

Processing step 1 „Grey unrefined“ finish

  • Machine: AM Solutions S1
  • Processing time: 15 min

Processing step 2 “MarketReady - Dyed Black“ finish

  • Machine: AM Solutions S1
  • Dyeing: Girbau DY130 - Black dye
  • Processing time: 60 min

Stethoscope

Raw part:

  • Material: Blue resin

Processing step 1

  • Machine: AM Solutions M1 Basic
  • Processing time: 15 h
  • Processing result: smoothed

Processing step 2

  • Machine: AM Solutions M1 Basic
  • Processing time: 14 h
  • Processing result: polished

 

Raw part

  • Material: White SLA resin

Processing step 1

  • Machine: AM Solutions M1 Basic
  • Processing time: 7 h
  • Processing result: smoothed

Processing step 2

  • Machine: AM Solutions M1 Basic
  • Processing time: 14 h
  • Processing result: polished

Component of a F1 car

Raw part

  • Material: PIV

Processing step 1

  • Pre-cleaning (manual processing)
  • Processing time: 10 min

Processing step 2

  • Machine: AM Solutions S1
  • Processing time: 3 min

Demo part

Raw part

  • Material: PA12
  • Unpack: Automatic unpacking station HP / AM Solutions
  • Layer thickness: 90 µm

Processing step 1 „Grey unrefined“ finish

  • Machine: AM Solutions S1
  • Processing time: 15 min

Processing step 2 “MarketReady - Dyed Black“ finish

  • Machine: AM Solutions S1
  • Dyeing: Girbau DY130 - Black dye
  • Processing time: 60 min

Turbine segment

  • Material: Inconel 718
  • Machine: AM Solutions M3 /Dlyte100
  • Processing time M3: 16 h
  • Processing time DLyte: 30 min
  • Layer thickness: 40 µm
  • Before: Ra 7,2 µm
  • After: Ra 0,16 µm

Demo part

Raw part

  • Material: Aluminium (AlSi10Mg)
  • Layer thickness: 40 μm
  • Ra: 11,24 μm

Processing step 1

  • Machine: AM Solutions S1 Wet
  • Processing time: 6 min

Processing step 2

  • Machine: AM Solutions S1 Wet
  • Processing time: 2 min
  • Ra: 4,43 μm

Jet engine exhaust

Raw part

  • Material: 316L
  • Ra: 11 µm

Processing step 1

  • Machine: AM Solutions S1
  • Processing time: 5 min
  • Processing result: grinded

Processing step 2

  • Machine: AM Solutions M1 Basic
  • Processing time: 26 h
  • Processing result: polished

Processing step 3

  • Machine: AM Solutions M1 Basic
  • Processing time: 26 h
  • Ra: 1,2 µm

Powder suction nozzle

Raw part

  • Material: 316L
  • Ra: 11 µm

Processing step 1

  • Machine: AM Solutions S1
  • Processing time: 5 min
  • Processing result: grinded

Processing step 2

  • Machine: AM Solutions M1 Basic
  • Processing time: 26 h
  • Processing result: polished

Processing step 3

  • Machine: AM Solutions M1 Basic
  • Processing time: 26 h
  • Ra: 1,2 µm

Damper

  • Material: Aluminium
  • Layer thickness: 40 µm
  • Machine: AM Solutions M3
  • Processing time: 17,5 h
  • Before: Ra 16 µm
  • After: Ra 1,1 µm

Watch case

  • Material: Titan
  • Layer thickness: 40 µm
  • Machine: DLyte10l+Ti
  • Processing time: 6 h
  • Ra before: 10.3 µm
  • Ra after: 0.9 µm

Challenge us and send us your benchmarks. The result will excite you!

Moritz Beck

Development Manager AM Solutions

info@solutions-for-am.com